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LETS
DISCOVER
THE LOOP

Introduced on an industrial scale by Serge Ferrari®, Texyloop® is a recycling process for polyester fabric coated with PVC.

Lets enter into the loop
and discover :
  • • environmental impacts,
  • • network actors,
  • • recycling efficiency,
  • • industrial plant,
  • • new raw materials.

Listen to the sound commentary

IMPACTS :
TO REDUCE THEM EFFICIENTLY
WE MUST UNDERSTAND THEM

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The Life Cycle Analysis (LCA) shows that most environmental impacts are caused by raw material extraction and production (80% on average).

The LCA indicators :
Indicators are used to measure different impacts on the environment. They need to be measurable quantities to enable comparisons and monitor improvements.

  • ENERGY

    Consumption of renewable
    (wind power, etc.)
    and non-renewable (oil, gas, etc.) energy during the whole life cycle

  • WATER

    Water consumption during the whole life cycle

  • NATURAL RESOURCES

    Consumption of non-renewable
    resources weighted by their scarcity index
    during the whole life cycle

  • HUMAN TOXICITY

    Potential impact on the human health
    of toxic chemical emissions during the different stages of the life cycle

  • CLIMATE WARMING

    The contribution of gas emissions (mainly CO2) to the greenhouse effect, which leads to the global warming, during the whole life cycle

  • COMMON WASTE

    Non-hazardous waste productions during the whole life cycle (packaging, wood, plastic, textiles)

  • HAZARDOUS WASTE

    Produced during the whole life cycle and classified as dangerous waste, which can be harmful to man and the environment, during the whole life cycle

  • LETS CALCULATE THE REDUCTION OF ENVIRONMENTAL IMPACT...

MEMBERS :
THEY ARE RECYCLCLING
THEY ARE MAKING IT KNOWN

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TEXYLOOP NETWORK
MEMBERS

Texyloop® has an European-wide network of partners which collects its own fabrics and/or those of third party companies : offcuts and also end-of-life fabrocs (tarpaulins, covers and printed fabrics…).

GIOVANARDI GMBH

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Contact : Annet LINDNER, Daniela GIOVANARDI

Adress : Bei Sped. Kunze
01159, Gvz dresden friedrichstadt - ALLEMAGNE

Tél : + 49 (0)371 5611553

Fax : + 49 (0)371 5611554

Website : http://www.giovanardi.de

E-mail : info@giovanardi.de

PLAN D'ACCES

KKG GUMPP GMBH

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Contact : Christian GUMPP

Adress : Dieselstrasse 1D
86343, Koenigsbrunn/augsburg - ALLEMAGNE

Tél : + 49 (0)8231 96160

Fax : + 49 (0)8231 961616

Website : http://www.gumpp-kunststoffe.de

E-mail : c.gumpp@gumpp-kunststoffe.de

PLAN D'ACCES

Sign & Color

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Contact : Frédéric COULPIED

Adress : 12 rue de Liège
78990, Elancourt -

Tél : +33 (0)1 30 69 90

Fax :

Website : http://www.a2-signalisation.fr/

E-mail : f-coulpied@a2-signalisation.com

PLAN D'ACCES

EXHIBIT

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Contact : Sonia ZECCHINI

Adress : 14 avenue du Trident
06300, Nice -

Tél : +33 (0)4 97 12 12 20

Fax : +33 (0)4 97 12 12 29

Website : http://www.exhibitgroup.fr

E-mail : environnement@exhibit.fr

PLAN D'ACCES

STOLL STORES ET BÂCHES SA

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Contact : Fredy STOLL

Adress : Le Bey – Chamard
1441, Yverdon montagny -

Tél : + 41 (0)24 447 47 07

Fax : + 41 (0)24 447 47 05

Website : http://www.stoll.ch

E-mail : info@stoll.ch

PLAN D'ACCES

SIGNA FRANCE

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Contact : Jean-François Naturel

Adress : ZI de Cadrean
44550, Montoir de bretagne -

Tél : +33 (0) 800 10 20 42

Fax :

Website : http://www.signafrance.com

E-mail : jf.naturel@signafrance-bhd.fr

PLAN D'ACCES

REVERSIBLE

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Contact : Mme Imberton

Adress : Centre d'Affaires Benoît
69009, Lyon - FRANCE

Tél : 06 78 27 45 40

Fax :

Website : www.reversible.fr

E-mail : contact@reversible.fr

PLAN D'ACCES

BILUM

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Contact : Hélène de la Moureyre

Adress : 64 RUE PASTEUR
94600, Choissy le roi - FRANCE

Tél : 01 77 85 70 07

Fax :

Website : http://www.bilum.fr

E-mail : contact@bilum.fr

PLAN D'ACCES

SGTP

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Contact : Philippe DE YOUNGMEISTER

Adress : 23 Rue de l'Industrie
91210, Draveil -

Tél : +33 (0)1 69 03 74 35

Fax : +33 (0)1 69 42 85 39

Website : http://www.sgtp.fr

E-mail : sgtp@orange.fr

PLAN D'ACCES

NANCY BACHES

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Contact : Alain LEFEBVRE DU GROSRIEZ

Adress : 96 Bd d'Austrasie
54006, Nancy cedex - FRANCE

Tél : +33 (0)3 83 32 27 01

Fax : +33 (0)3 83 37 44 54

Website : http://www.nancy-baches.relais-textiles.com

E-mail : alain.lefebvre@nancy-baches.fr

PLAN D'ACCES

LAILY

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Contact : Serge et Jérôme LAILY

Adress : Route de Delles
90600, Grandvillars -

Tél : +33 (0)3 84 27 76 52

Fax : +33 (0)3 84 27 73 42

Website : http://www.baches-laily.fr

E-mail : contact@baches-laily.com

PLAN D'ACCES

L AGENCE DE FAB

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Contact : VINCENT FUGEROT

Adress : 97 Av du Général de Gaulle
92140, Clamart - FRANCE

Tél : 01 82 70 15 46

Fax :

Website : www.lagencedefab.com

E-mail : info@lagencedefab.com

PLAN D'ACCES

ATES SAS GROUPE MHZ

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Contact : ISABELLE NOTTET

Adress : 109 avenue Carnot
77140, Saint pierre les nemours - FRANCE

Tél :

Fax :

Website : www.ates-mhz.fr

E-mail : info@ates-mhz.com

PLAN D'ACCES

BECHER STP

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Contact : Benoit BECHER

Adress : Zone Artisanale
57660, Grostenquin - FRANCE

Tél : +33 (0)3 87 01 70 40

Fax : +33 (0)3 87 01 73 29

Website : http://www.becher.fr

E-mail : benoit.becher@becher.fr

PLAN D'ACCES

TEXYLOOP

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Contact : Cathy PLASSART

Adress : Zone industrielle
38110, La tour du pin -

Tél : +33 (0)4 74 83 50 04

Fax :

Website : http://www.texyloop.com

E-mail : info@texyloop.com

PLAN D'ACCES

GAZAILLE SERVICES

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Contact : Claude CATTIER

Adress : 21, rue St Exupéry
19100, Brive la gaillarde - FRANCE

Tél : +33 (0)5 55 87 51 41

Fax : +33 (0)5 55 87 32 2

Website : http://www.gazaille-relais-textiles.com

E-mail : gazaille@relais-textiles.com

PLAN D'ACCES

GRIESSER FRANCE SAS

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Contact : Helmut HINTZER

Adress : ZI de Carros
06513, Carros cedex - FRANCE

Tél : +33 (0)820 611 611

Fax : +33 (0)820 611 610

Website : http://www.griesser.fr

E-mail : helmut.hintzer@griesser.fr

PLAN D'ACCES

ETS HUREAU SARL

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Contact : Alain HUREAU

Adress : ZI de Meythet
74960, Meythet - FANCE

Tél : +33 (0)4 50 57 55 10

Fax : +33 (0)4 50 67 03 47

Website : http://www.hureau-sarl.com

E-mail : contact@hureau-sarl.com

PLAN D'ACCES

ETS LAHAYE SARL

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Contact : Michel LAHAYE

Adress : Montilliers
49319, Vihiers - FRANCE

Tél : +33 (0)2 41 75 81 57

Fax : +33 (0)2 41 75 89 81

Website : http://www.lahaye-relais-textiles.com

E-mail : lahaye@relais-textiles.com

PLAN D'ACCES

ETS LAHILLE

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Contact : Lionel REYNIE

Adress : 10, Rue Jean Monnet
31240, Saint-jean - FRANCE

Tél : 05 61 24 10 79

Fax :

Website : http://www.lahille.com

E-mail : l.reynie@lahille.com

PLAN D'ACCES

SPECIAL TEXTILE

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Contact : Jacky TERRENOIRE

Adress : 26 Rue de Digoin
71300, Montceau les mines -

Tél : +33 (0)3 85 57 23 74

Fax : +33 (0)3 85 57 95 92

Website : http://www.special-textile.fr

E-mail : info@special-textile.fr

PLAN D'ACCES

SUNPROTEX

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Contact : Ludwig KESTELYN

Adress : Albert Dehemlaan 27
B-8900, Ieper -

Tél : +32 (0)57 221 225

Fax : +32(0)57 221 222

Website : http://www.sunprotex.be

E-mail : kestelyn@sunprotex.be

PLAN D'ACCES

TP ARQUITECTURA I CONSTR. TEXTIL SL

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Contact : Antonio MISERACHS

Adress : Pol. Ind. Pont Xetmar C/N 8-10
17844, Cornella del terri - ESPAGNE

Tél : 972 59 44 39

Fax : 972 594 746

Website : http://www.tpconstrucciotextil.com

E-mail : ton@tpconstrucciotextil.com

PLAN D'ACCES

BACHES CREATION

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Contact : Frédéric MONFORTE

Adress : ZI Trix
82710, Bressols - FRANCE

Tél : 05.63.02.97.93

Fax :

Website : http://www.bachecreation.com

E-mail : contact@bachecreation.com

PLAN D'ACCES

BACH UP SERVICES

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Contact : David BOUDIER

Adress : 3 ter rue Lavastre
30000, Nimes - FRANCE

Tél : 04 66 28 00 58

Fax :

Website : http://www.bachup.fr

E-mail : david.boudier@bachup.fr

PLAN D'ACCES

CARACTERES

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Contact : Yannick LONGEPE

Adress : 2 rue des Gardes
91370, Verrieres le buisson - FRANCE

Tél : 01 69 20 02 65

Fax :

Website : http://www.caracteres-imp.com

E-mail : yannick@caracteres-imp.com

PLAN D'ACCES

COTONNIERE LYONNAISE

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Contact : David HEBERT

Adress : 34 avenue Pablo Picasso
69120, Vaulx-en-velin - FRANCE

Tél : 04 72 04 48 12

Fax :

Website : http://www.cotonniere .fr

E-mail : contact@cotonniere.fr

PLAN D'ACCES

EUROPEAN FUTURESTRUCTURES / VELDEMAN

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Contact : Heidi BOUCHET

Adress : Industrieterrein Vostert 1220
3960, Bree - BELGIQUE

Tél : +(32) 89 46 92 38

Fax :

Website : http://www.veldemangroup.be

E-mail : Heidi.Bouchet@veldemangroup.be

PLAN D'ACCES

SOLISO EUROPE SA

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Contact : Rachel TRICHET

Adress : 2 rue Fernand Pelloutier
44326, Nantes cedex 3 - FRANCE

Tél : 02 51 89 23 00

Fax :

Website : http://www.soliso.com

E-mail : rachel.trichet@soliso.com

PLAN D'ACCES

SIGNA FRANCE

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Contact : Jean-François NATUREL

Adress : ZI de Cadréan
44550, Montoir de bretagne - FRANCE

Tél : 0.800.102.042

Fax : 02.40.45.90.40

Website : http://www.signafrance.com

E-mail : jf.naturel@signafrance-bhd.fr

PLAN D'ACCES

LOSBERGER France

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Contact : Michel SCHAFF

Adress : ZI
67172, Brumath - FRANCE

Tél : +33 (0)3 88 59 34 00

Fax : +33 (0)3 88 51 86 22

Website : http://www.losberger.fr

E-mail : m.schaff@losberger.com

PLAN D'ACCES

REYNAUD CAUVIN YVOSE

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Contact : Sylvie BARRAUT

Adress : ZA de l'Aupretin
71500, Louhans - FRANCE

Tél : +33 (0)3 85 76 32 79

Fax : +33 (0)3 85 75 47 39

Website : http://www.rcy.fr

E-mail : S.BARRAUT@rcy-bhd.fr

PLAN D'ACCES

SACAR SA

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Contact : Patrick de Buttet

Adress : 6 Rue de l'Artisanat
42290, Sorbiers - FRANCE

Tél : +33 (0)4 77 53 25 27

Fax : +33 (0)4 77 53 00 25

Website : http://www.sacar.fr

E-mail : pdebuttet@sacar.fr

PLAN D'ACCES

CIAT DPS

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Contact : David RIVIERE

Adress : Zone Industrielle
09270, Mazeres - FRANCE

Tél : +33 (0)5 61 67 93 20

Fax : +33 (0)5 61 69 39 36

Website : http://www.atciat.com

E-mail : david.riviere@atciat.com

PLAN D'ACCES

Trigano MDC

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Contact :

Adress : ZA La Croix des Marais
26600, La roche de glun - FRANCE

Tél : 02 43 31 17 94

Fax :

Website : www.trigano-mdc.com

E-mail : contact.mdc@trigano.fr

PLAN D'ACCES

POWER GENERATION

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Contact : Philippe Trueba

Adress : 1, rue du Gabian - Thalès A
98000, Monaco - MONACO

Tél : 377 93 25 24 85

Fax :

Website : www.pgmonaco.com

E-mail : info@powergeneration.mc

PLAN D'ACCES

LAFUMA

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Contact :

Adress : 6 Rue Victor Lafuma
26140, Anneyron - FRANCE

Tél :

Fax :

Website :

E-mail :

PLAN D'ACCES

ECOTHANE

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Contact : Lionel DART

Adress : 34 rue des Tables Claudiennes
69001, Lyon - FRANCE

Tél : + 33 (0) 478 230 151

Fax : + 33 (0) 9 81 70 04

Website : http://www.ecothane.com

E-mail : lioneldart@ecothane.com

PLAN D'ACCES

MAVIFLEX

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Contact : Stéphane VAUJANY

Adress : 8/14 rue Vaucanson
69150, Decines - FRANCE

Tél : +33 (0)4 72 15 88 88

Fax : +33 (0)4 72 15 88 80

Website : http://www.maviflex.com

E-mail : stephane.vaujany.maviflex@gmail.com

PLAN D'ACCES

IMS SARL / IMAGE MEDIA SUD

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Contact : PATRICE SANTI

Adress : 11 Avenue Malaussena
06000, Nice - FRANCE

Tél : 04 93 16 12 36

Fax :

Website : www.impression-numerique-ims-nice.fr

E-mail : commercial@imsnice.com

PLAN D'ACCES

BACHES FEVRE

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Contact :

Adress : ZA de Chanois
25870, Chevroz - FRANCE

Tél : 03 81 56 72 06

Fax :

Website : www.baches-fevre.fr

E-mail :

PLAN D'ACCES

FRANCIAFLEX

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Contact : Eric BROSSE

Adress : ZA de Rochetoirin
38351, La tour du pin - FRANCE

Tél : 04 74 83 54 64

Fax : 04 74 8354 65

Website : http://www.franciaflex.com

E-mail : eric.brosse@franciaflex.com

PLAN D'ACCES

CHAPITEAU VALDAINE

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Contact : M GAUTHIER

Adress : Plampalais BP2
38620, St geoire en valdaine - FRANCE

Tél : 04 76 07 52 07

Fax :

Website : www.valdainechapiteaux.fr

E-mail :

PLAN D'ACCES

L AGENCE DE FAB

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Contact : VINCENT FUGEROT

Adress : 97 Av du Général de Gaulle
92140, Clamart - FRANCE

Tél : 01 82 70 15 46

Fax :

Website : www.lagencedefab.com

E-mail : info@lagencedefab.com

PLAN D'ACCES

2CI - CASPAR CONFECTION INDUSTRIE

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Contact : Philippe COUÉ

Adress : Z.I. 1 rue de la Gare
67120, Duppigheim - FRANCE

Tél : +33 (0)3 88 49 77 29

Fax : +33 (0)3 88 38 08 89

Website : http://www.2ci.fr

E-mail : ph.coue@2ci-bhd.fr

PLAN D'ACCES

HP GASSER AG

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Contact :

Adress : Membranbau
CH-6078, Lungern - SUISSE

Tél : +41 41 666 25 35

Fax :

Website : www.membranbau.ch

E-mail : info@hpgasser.ch

PLAN D'ACCES

FERMOB

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Contact : Isabelle FORTIN

Adress : Parc Actival
01140, Thoissey - FRANCE

Tél : +33 (0)4 74 04 94 88

Fax : +33 (0)474 04 97 65

Website : http://www.fermob.com

E-mail : qual1@fermob.com

PLAN D'ACCES

PROFIL TENSION SYSTEM EUROP

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Contact : Stéphane LAPOUGE

Adress : Bvd Georges Favon 43
1204, Geneve - SUISSE

Tél : +41 225 180 273

Fax :

Website : profiltensionsystem@me.com

E-mail :

PLAN D'ACCES

Testimony
Frank Chauveau - Sofareb

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EFFICIENCY : LETS CALCULATE THE REDUCTION
OF ENVIRONMENTAL IMPACT
DUE TO OUR RECYCLING

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COMPARATIVE
MULTI-CRITERIA
ANALYSIS

Example with Précontraint 502

Recycled with Texyloop®

Incinerated

Let click here to discover
the environmental impact
  • -41%

    37,508 63,298 MJ équivalent
  • -58%

    78,666 187,83 Litres
  • -83%

    0.0135 0.0806 MJ équivalent
  • -48%

    0,0135 0,0806 kg Sb équivalent
  • -51%

    1,3435 2,5988 kg CO2 équivalent
  • -68%

    0,4349 0,8729 kg 1,4DB équivalent
  • -55%

    0,0611 0,1575 kg

> LCA calculation results according to the standard ISO 14040-44, EVEA and Ciraig critical review.

INDUSTRIAL PLANT :
THE VISIT STARTS HERE !

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A plant able to recycle flexible composite materials : first time !

Several industrial sectors master the recycling of their single component products (steel, glass, cardboard…). But it is not the case for the recycling of flexible composite materials : it is a different challenge. The splitting of the different components in a proper, clean and reliable way is a high level challenge.

Serge Ferrari® Group decided to take up this challenge. It innovates and invents the Texyloop® process in partnership with Solvay.

The Texyloop® European plant is unique. It is the successful conclusion of an over more than 10 years adventure.

On the site of the Vinyloop® Ferrara SPA plant (at Ferrare in Italy), the Texyloop® unit allows to recycle 100% of the components (PVC and polyester).

The idea of creating Texyloop® appears in 1996 and becomes reality in October 2008 when the first batch of new raw materials is produced.

So the specific reactor for polyester / PVC composites materials is operational and allows to obtain a PVC compound (granules) and homogeneous polyester fibers (with high quality level), at the conclusion of 5 stages which take place in a closed circuit.

THE VISIT STARTS HERE

Visit commentary
by Romain Ferrari,
Texyloop® General Manager

> Reception box
End-of-life tarpaulin/sheet réception box (100m3). The milled tarpaulin/ sheet is conveyed in70 m3 Containers, which is the maximum weight Authorised for road transport. Transport is therefore optimised.

> Milled tarpaulins/ sheets
The fabric is accurately milled and the Resulting fibre size is guaranteed ; At this Stage, no further sorting work can be carried out, which means that the upstream sorting operation must efficient.

> Loading the feed hopper
Every 4 hours, a trolley arrives to collect the cut Tarpaulins/sheets to load them into a feed hopper. This is the entry point of the tarpaulin/sheet dedicated recycling system. (A pneumatic conveyor leaves this area to feed the recycling unit).

> Overall process
The recylcing process had to be designed from scratch and the production unit adapted to it. Today, it is fully operational and runs at full Production rate.

> Real jungle !
The overall process is performed by a real mechanical jungle ! The whole system is controlled by two programmable logic controllers (PLCs) : one for controlling and managing the process itself, the other supervising and taking action in an emergency to safeguard the installation (draining, emptying, etc.) If a solvent vapour is present, sprinklers (red pipes) diffuse a water mist.

> PVC
The ultimate purpose of the facility is raw material production. Two type of materials are output : PVC and fibres. Here, the PVC is shown in the form of granules packaged in big-bags and ditributed throughout the world.

> Fibre
The second raw material produced is cut polyester fibre. At the production output, this is still wet. It stored in big-bags, allowing it to drain during storage and transport.

> Stock
We see hère a line of polyester fibre awaiting shipment to La Tour du Pin for inspection prior to commercialisation. The people present are inspectors from Cabinet EVEA, which performs the facility’s Life Cycle Assessment.

RAW MATERIALS :
LETS DISCOVER
THEIR SECOND LIFE...

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Raw materials
Ready for use

Thanks to Texyloop®, raw materials with a quality comparable to the original ones can be produced.

• The recycled polyester fibers are suitable for many applications such as heat and sound insulation.

• The flexible PVC granules are perfectly regular and homogeneous.

This quality level allows the 100 % re-use of these recycled materials in existing industrial processes.

These are used
for the manufacturing of:

  • membranes for water retention ponds

  • fabrics for clothes and furnishing

  • rods for kedars...

  • non-woven for insulation,
    filling, strengthening, filters...